Benefits of sub-component over full-scale blade testing elaboratedon a trailing edge bond line design validation
Malo Rosemeier , Gregor Basters , and Alexandros Antoniou 1Divison Structural Components, Fraunhofer Institute for Wind Energy and Energy System Technology IWES, Am Seedeich 45, 27572 Bremerhaven, Germany Correspondence to: Malo Rosemeier (malo.rosemeier@iwes.fraunhofer.de)
Abstract. Wind turbine rotor blades are designed and certified according to the current IEC (2012) and DNV GL AS (2015) standards, which include the final full-scale experiment. The experiment is used to validate the assumptions made in the design models. In this work the drawbacks of traditional static and fatigue full-scale testing are elaborated, i. e. the replication of realistic loading and structural response. Sub-component testing is proposed as a potential method to mitigate some of the 5 drawbacks. Compared to the actual loading that a rotor blade is subjected to under field conditions, the full-scale test loading is subjected to the following simplifications and constraints: First, the full-scale fatigue test is conducted as a cyclic test, where the load time series obtained from aero-servo-elastic simulations are simplified to a damage equivalent load range......
Malo Rosemeier , Gregor Basters , and Alexandros Antoniou 1Divison Structural Components, Fraunhofer Institute for Wind Energy and Energy System Technology IWES, Am Seedeich 45, 27572 Bremerhaven, Germany Correspondence to: Malo Rosemeier (malo.rosemeier@iwes.fraunhofer.de)
Abstract. Wind turbine rotor blades are designed and certified according to the current IEC (2012) and DNV GL AS (2015) standards, which include the final full-scale experiment. The experiment is used to validate the assumptions made in the design models. In this work the drawbacks of traditional static and fatigue full-scale testing are elaborated, i. e. the replication of realistic loading and structural response. Sub-component testing is proposed as a potential method to mitigate some of the 5 drawbacks. Compared to the actual loading that a rotor blade is subjected to under field conditions, the full-scale test loading is subjected to the following simplifications and constraints: First, the full-scale fatigue test is conducted as a cyclic test, where the load time series obtained from aero-servo-elastic simulations are simplified to a damage equivalent load range......