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16 novembre 2020

Non-polymer-matrix composite materials for space applications - ScienceDirect

Non-polymer-matrix composite materials for space applications - ScienceDirect
Composites Part C: Open Access - Volume 3, November 2020, 100057
Space is a harsh environment creating many challenges for structural materials used in space systems. Composite materials are one key enabler for space systems due to their excellent thermo-mechanical properties and – in particular the capability to tailor these properties towards the needs of space systems. This review summarizes the challenges posed by the space environment as well as challenges posed by new strategies for space exploitation. The solutions offered by non-polymer matrix composite materials are discussed.

10 novembre 2020

Full article: Towards automation of wind energy rotor blade production: a review of challenges and application examples

Full article: Towards automation of wind energy rotor blade production: a review of challenges and application examples
Current wind turbine rotor blades have a significant impact on the cost of the turbine, which is mainly a consequence of the manual process steps involved in blade production. The manual, labour-intensive production process leads to high tolerances and requires high safety and reliability factors. Especially in the case of offshore turbines with current and upcoming blade dimensions, automation will make the blades cost effective, quicker to produce and guarantees a higher quality. Here, we analyse the current blade structure and production processes and present a technical review of the existing automation approaches for the textile build-up process in industry and academia. Thereby we classify these approaches according to the different techniques based on the rotor blade structure parts.

Fatigue testing of a 14.3 m composite blade embedded with artificial defects – damage growth and structural health monitoring - ScienceDirect

Fatigue testing of a 14.3 m composite blade embedded with artificial defects – damage growth and structural health monitoring - ScienceDirect
Understanding fatigue damage growth of composite wind turbine blades is an essential step towards reliable structural health monitoring (SHM) and accurate lifetime prediction. This study presents a comprehensive experimental investigation into damage growth within a full-scale composite wind turbine blade under fatigue loading. The blade has artificial defects embedded to initiate damage growth......

3 novembre 2020

Polyvia, nouveau syndicat professionnel de la plasturgie et des composites

Polyvia, nouveau syndicat professionnel de la plasturgie et des composites
Les syndicats interrégionaux de la plasturgie Allizé-Plasturgie, Gipco, Plasti Ouest, de la Fédération de la plasturgie et des composites et du Groupement de la plasturgie industrielle et des composites (GPIC) ont décidé de créer Polyvia. Ce syndicat professionnel représentera les industriels de la plasturgie et des composites sur l'ensemble du territoire national à partir du 31 décembre prochain. Polyvia sera dirigée par Jean Martin, actuel délégué général de la Fédération de la plasturgie et des composites.

26 octobre 2020

Viscoélasticité non linéaire des polymères fondus : Dossier complet | Techniques de l’Ingénieur

Viscoélasticité non linéaire des polymères fondus : Dossier complet | Techniques de l’Ingénieur
L'article donne un panorama des connaissances sur le comportement viscoélastique non linéaire des polymères fondus plus particulièrement en cisaillement et en élongation uniaxiale. Les rhéomètres utilisés pour caractériser la viscoélasticité non linéaire sont présentés ainsi que les fonctions rhéologiques les plus communément utilisées et leur lien avec la structure des polymères. Des exemples d'applications au choix des matériaux pour les procédés de mise en oeuvre des matières plastiques sont donnés. Enfin une introduction aux concepts, qui sont à l'origine des modèles et des équations constitutives utilisées pour la simulation numérique des écoulements des polymères fondus, est proposée.

24 octobre 2020

WES - Finite element simulations for investigating the strength characteristics of a 5 m composite wind turbine blade

WES - Finite element simulations for investigating the strength characteristics of a 5 m composite wind turbine blade
Full-scale structural tests enable us to monitor the mechanical response of the blades under various loading scenarios. Yet, these tests must be accompanied by numerical simulations so that the physical basis of the progressive damage development can be better interpreted and understood. In this work, finite element analysis is utilized to investigate the strength characteristics of an existing 5 m RÜZGEM composite wind turbine blade under extreme flapwise, edgewise and combined flapwise plus edgewise loading conditions. For this purpose, in addition to a linear buckling analysis, Puck's (2D) physically based phenomenological model is used for the progressive damage analysis of the blade. The 5 m RÜZGEM blade is found to exhibit sufficient resistance against buckling. However, Puck's damage model indicates that laminate failure plays a major role in the ultimate blade failure. Under extreme flapwise and combined load cases, the internal flange at the leading edge and the trailing edge are identified as the main damaged regions. Under edgewise loading, the leading edge close to the root is the failure region. When extreme load case is applied as a combination of edgewise and flapwise loading cases, less damage is observed compared to the pure flapwise loading case.

20 octobre 2020

Malus écologique auto : les députés lissent la hausse sur trois ans

Malus écologique auto : les députés lissent la hausse sur trois ans

L'Assemblée nationale a adopté vendredi 19 octobre un amendement du Gouvernement au projet de loi de finances (PLF 2021) qui lisse sur trois ans l'augmentation du malus auto initialement prévue sur deux ans.


A comprehensive review of characterization and simulation methods for thermo-stamping of 2D woven fabric reinforced thermoplastics - ScienceDirect

A comprehensive review of characterization and simulation methods for thermo-stamping of 2D woven fabric reinforced thermoplastics - ScienceDirect
Thermo-stamping is critical for the structural application of two-dimensional (2D) woven fabric reinforced thermoplastics (WFRTPs). Reliable simulation models for thermo-stamping of 2D WFRTPs can effectively reduce the time and tooling cost caused by trial-and-error development, and thus are crucial for mature manufacturing. This article presents a survey of the literature on the characterization and simulation for thermo-stamping of WFRTPs......




FIBERS TREATED WITH POLYMERIZATION COMPOUNDS AND FIBER REINFORCED COMPOSITES MADE THEREFROM - JOHNS MANVILLE

FIBERS TREATED WITH POLYMERIZATION COMPOUNDS AND FIBER REINFORCED COMPOSITES MADE THEREFROM - JOHNS MANVILLE
Methods of making fiber reinforced composite articles are described. The methods may include treating fibers with a sizing composition that includes a polymerization compound, and introducing the treated fibers to a pre-polymerized composition. The combination of the treated fibers and pre-polymerized composition may then undergo a temperature adjustment to a polymerization temperature at which the pre-polymerized composition polymerizes into a plastic around the fibers to form the fiber-reinforced composite article. Techniques for introducing the treated fibers to the pre-polymerized composition may include pultrusion, filament winding, reactive injection molding (RIM), structural reactive injection molding (SRIM), resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM), long fiber injection (LFI), sheet molding compound (SMC) molding, bulk molding compound (BMC) molding, a spray-up application, and/or a hand lay-up application, among other techniques.

19 octobre 2020

ISWA: Guest Blog | Wind Turbines, the Circular Economy and the Issue of Composites

ISWA: Guest Blog | Wind Turbines, the Circular Economy and the Issue of Composites
ISWA President Antonis Mavropoulos called attention to the problem of wind turbine blades on his blog back in 2017. He stated then that around 43 million tons of blade waste was expected to be generated worldwide by 2050 as wind energy parks decommission older equipment, out of which China would have to manage 40 percent, Europe 25, the United States 16 and the rest of the world 19 percent. Considering that the main options available now for dealing with wind turbine waste are landfilling and incineration, the promise of green wind energy certainly seems to have developed a big blind spot.  

A comprehensive review of characterization and simulation methods for thermo-stamping of 2D woven fabric reinforced thermoplastics - ScienceDirect

A comprehensive review of characterization and simulation methods for thermo-stamping of 2D woven fabric reinforced thermoplastics - ScienceDirect
Thermo-stamping is critical for the structural application of two-dimensional (2D) woven fabric reinforced thermoplastics (WFRTPs). Reliable simulation models for thermo-stamping of 2D WFRTPs can effectively reduce the time and tooling cost caused by trial-and-error development, and thus are crucial for mature manufacturing. This article presents a survey of the literature on the characterization and simulation for thermo-stamping of WFRTPs.....

Study and characterization of mechanical properties of wood-PLA composite (Timberfill) material parts built through fused filament fabrication

Study and characterization of mechanical properties of wood-PLA composite (Timberfill) material parts built through fused filament fabrication
This research is based upon the additive manufacturing (AM) technology which aims to study the mechanical properties of innovative commercial wood-PLA composite material (Timberfill) and characterize its behavior. Specifically fatigue, tensile, and flexural tests are performed and the results are evaluated to conclude this issue. To manufacture the experimental samples one of the most common techniques named fused filament fabrication (FFF) is applied, consequently the influence of manufacturing parameters on the mechanical properties have been considered. ...

Effects of toughened polyester on fatigue behavior of glass fiber reinforced polyester composite for wind turbine blade - Mousavi Khorasani - - Polymer Composites - Wiley Online Library

Effects of toughened polyester on fatigue behavior of glass fiber reinforced polyester composite for wind turbine blade - Mousavi Khorasani - - Polymer Composites - Wiley Online Library
Cured unsaturated polyester resins are often highly brittle. In this paper, to improve fatigue life of the glass fiber‐reinforced polyester composite (GFRP) used in the wind turbine blade, the unsaturated polyester resin was toughened by 2 wt% liquid carboxyl‐terminated butadiene acrylonitrile (CTBN) copolymer. CTBN liquid rubber has acidic OH of the carboxylic group, which causes incompatibility and poor solubility of CTBN in unsaturated polyester resins.....

OhioLINK ETD: Gonzalez Campos, Jose Alberto

Design and Experimentation of Darrieus Vertical Axis Wind Turbines
A comparative analysis has been performed for vertical-axis wind turbines, including the straight, troposkien, and helical-bladed Darrieus configurations, to assess their aerodynamic efficiency and real-power performance. The experimentation process included numerical modeling, CAD design, 3D printing-fabrication, and wind tunnel testing of lab-scale prototypes with a maximum power point tracking (MPPT) control scheme under different wind velocities. Implementing a double multiple streamtube (DMST) model, aided in the delimitation of non-dimensional parameters, where the local Reynolds numbers are between Re_b = 32,000 and 190,000, finding the ideal solidity value to be σ < 1.7 for low tip-speed ratio conditions, λ < 2.5. The optimum rotor swept areas are S = 0.048 m2 and 0.093 m2 with a maximum rotational speed around ω ≅ 1100 RPMs. At the designed conditions, the best wind tunnel results are obtained from the troposkien configuration (T-v1), with a Cp_opt = 0.218 at λ_opt = 2.25, followed by the straight-bladed (SB-v2) with a Cp_opt = 0.118 at λ_opt = 1.31 and helical-bladed (H45-v3) with Cp_opt = 0.082 at λ_opt = 0.99. The implementation of a free-vortex wake (LLFVW) method demonstrated the artificial increases in Cp (13-17%) and TSR (4-6%) due to wind tunnel blockage ratios between BR = 18% and 26% with turbine curvature ratios c/R > 0.5. Nonetheless, the power predictions for the vortex model are not consistent with real experimental data varying around |∆Cp| ≥ 30%, while the DMST deviates on average by |∆Cp| ≥ 25%. As such, the best strategy for small-scale wind turbine experimentation resides on wind tunnel tests, whereas basic aerodynamic models are mainly taken as tools for parameter selection and wake-flow visualization in the downstream region.